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What Are the Two Main Types of Solenoid Valve?

Posted by U.S. Solid on Mar 26th 2023

Solenoid valves are electro-mechanical devices that are used to control the flow of liquids or gases in a wide range of applications. These devices use an electric current to generate a magnetic field that opens or closes a valve, allowing or blocking the flow of fluid through a pipe or tubing. There are two main types of solenoid valves: direct-acting solenoid valves and pilot-operated solenoid valves.

Direct-acting solenoid valves are the most common type of solenoid valve. They are typically used in applications where the flow rate is low and the pressure is relatively low. These valves are designed to operate without an external source of pressure, and they are capable of controlling the flow of liquids or gases with very high accuracy. The direct-acting solenoid valve consists of a plunger that is connected to a spring-loaded valve. When an electric current is applied to the solenoid, the plunger is pulled up, allowing the valve to open and allowing the fluid to flow through the pipe or tubing. When the electric current is turned off, the spring pushes the plunger back down, closing the valve and stopping the flow of fluid.

Pilot-operated solenoid valves, on the other hand, are used in applications where the flow rate is high and the pressure is relatively high. These valves use a combination of direct-acting and pilot-operated technologies to control the flow of fluid. The pilot-operated solenoid valve consists of a pilot valve that is connected to a diaphragm, which is in turn connected to the main valve. When an electric current is applied to the solenoid, the pilot valve opens, allowing the fluid to flow into the diaphragm chamber. As the pressure builds up in the chamber, the diaphragm moves upward, opening the main valve and allowing the fluid to flow through the pipe or tubing. When the electric current is turned off, the pilot valve closes, allowing the pressure in the diaphragm chamber to decrease and the diaphragm to move back down, closing the main valve and stopping the flow of fluid.

In conclusion, both direct-acting and pilot-operated solenoid valves are important components in many industrial and commercial applications. The type of valve that is best suited for a particular application depends on a variety of factors, including the flow rate, pressure, and accuracy requirements of the system. By understanding the differences between these two types of solenoid valves, engineers and designers can choose the right valve for their specific application, ensuring optimal performance and reliability.